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| Section | Weight | Objectives |
|---|---|---|
| Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Safe Work Practices - Operations Training and Competency - Startup and Shutdown Procedures - Permit-to-Work Systems |
| Incident Investigation and Learning | 10-15% | - Investigation Report Development - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Root Cause Analysis Methods - Incident Classification and Severity |
| Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - OSHA PSM Requirements - Compliance Verification Methods - International Process Safety Standards |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - Personnel and Organizational Changes - MOC Process Requirements - Temporary vs. Permanent Changes |
| Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Equipment Design and Integrity |
| Risk Assessment and Analysis | 20-25% | - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) |
| Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Management Leadership and Commitment - Elements of PSM Systems - Continuous Improvement Frameworks |
| Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Emergency Response Planning - Containment and Mitigation Barriers |
1. Workforce involvement metrics can involve (select all that apply):
A) Number of safety suggestions submitted
B) Number of Past Due PHA action items
C) Number of Loss of Primary Containment Incidents
D) Number of comments submitted on the content and frequency of refresher training
E) Nuisance alarm rate
2. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):
A) Radiography
B) Dye injection
C) Borescope
D) Hydrostatic test
3. A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)
A) Investigate and document any safety issues with the contract company activities
B) Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
C) If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
D) Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
E) Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
4. Which of the following statements is correct pertaining to Process Safety Audits? (Select all that apply)
A) An audit is a systematic, independent review to verify conformance with established guidelines, standards, regulatory requirements, or self-imposed requirements of the organization.
B) It is always appropriate for a facility to staff the audit team with only site personnel.
C) 2nd and 3rd party audit teams may include access to a representative of the facility being audited.
D) Findings and recommendations usually are the same thing in a process safety audit.
5. When you comply with applicable regulatory standards you can be confident your plant is safe to operate.
True or False?
A) False
B) True
Solutions:
| Question # 1 Answer: A,D | Question # 2 Answer: C,D | Question # 3 Answer: A,B,C,E | Question # 4 Answer: A,C | Question # 5 Answer: A |
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